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RED Device Boot Looping after Router Upgrade

Updated 2 routers that have RED 15 devices attached. Updated to the latest firmware.

Both Red Devices are now on 1 minute connect/disconnect loops.  4 hours on phone support with Sophos to get no answers.

Anyone else experiencing this?  I now have a site that's 3 hours away that's dead in the water because Sophos can't figure it out.

I also upgraded an XG125 to an XG136 and all VPN's failed. I had to delete all VPN's across 6 devices and manually rebuild them in order for them to work. Another 5 hours of Sophos Support leading to no resolution. 



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  • This is what happened:

    Had an XG125. Backed up the config and applied it to an XG136 Router for the upgrade.  Booted the 136 and only 2 of the 5 VPN's worked.  Rebooted the 136 to see if it was a fluke for the other 3 VPNs not connecting.  Upon rebooting I lost all connectivity between the 5 VPN's. I was able to activate them, but they would not connect the two networks programmed in to the vpn. 

    This is what I had to do in order to resolve this issue:

    1.  Delete ALL VPN'S and RULES associated with the VPNs on the 136

    2. Delete all VPN's and RULES on all 5 routers that we had VPNs created to

    3. Rebuild VPN's with new PSK's and have the vpn auto-create the firewall rule without saving on activation

    4. Rebuilid the VPN on the remote target with the vpn auto-creating the VPN rule and not activating on save

    5. Reboot the remote Router I am attempting to connect to

    6. Activate the VPN on Both the 136 and my target router for the VPN.  Once both sides were activated, the tunnel connected. 

    7. Rinse/repeat for all 5 VPN connections I was working on restoring.

    As far as the RED Devices go, I had to enable the Unified RED Firmware option under System Services.  Once I enabled this and saved it, I had to reboot the target RED Device and it connected without issue.

    Big shout out to the Sophos Support tech "NItesh" as he figured out the Unified firmware option.  A level 2 engineer chalked it up to a failed RED Device and wanted me to RMA it. 

    Sophos Case #'s 05063504 and 05067866

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